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Hangar Door Case
Studies
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One :: Page Two :: Page Three
Doors and Extensions for existing
Hangars
You don't even have to spend a fortune. Provided you already have a reasonable Hangar, we can upgrade it for you.
Your company has grown, you need to spread your wings and accommodate larger aircraft. We can help you, at a fraction of the cost of a new hangar.
Many of our customers have come to us in this predicament. They cannot afford the time factor involved, nor the capital expenditure that a new hangar would entail. We have the answers.
New T2 Hangar Door and Extension, Biggin Hill Airport


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In order to house two new aircraft, including a BAe146 with a 26.2m wing span and a Dassault Falcon 900 with a 19.3m wing span, new doors and an extension of the T2 hangar at Biggin Hill Airport were required. This would increase the door width from 37m to 41m.
There is 6 door slabs on 3 tracks, giving an entrance 30m wide by 9.25m high. The doors are all electrically operated, and can be moved independently of each other. The hangar doors have a fail safe opening and closure system which is operated by a handheld cable. There is also a manual operation system.
The doors are insulated with microrib composite panel cladding, and designed to withstand an hourly wind gust of 22 metres/second.
The door hood steel frame was erected independently from the existing hangar steel frame. We erected the steel, fitted the cladding and wired and commissioned the electric doors, whilst maintaining access into the hangar for plant etc. |
Inflite Ltd. Hangar Door and Housing, Southend


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Inflite Ltd. wished to increase the size of the hangar doors to enable larger aircraft to be maintained and repaired within the hangar. REIDsteel designed, supplied and erected the structural steelwork and insulated cladding for the door housing, as well as the hangar door itself.
The door housing is 42m wide, 2m long and 12.5m high, to offer clear door truss height to suit an 11.85m door.
The hangar doors have 6 slabs on 3 tracks, giving an entrance 38m wide by 11.85m high, each door slab being electrically operated. There are also 4.5m outriggers on either side. |
External Door Housing, Bembridge Airport, Isle of Wight
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Britten Norman Aircraft Ltd. wanted to replace the doors on an existing hangar with 30m x 7.7m Crawford Megadoors. This meant putting them on the outside of the hangar with a secondary frame, designed and constructed by REIDsteel.
The door housing measures 1.6m x 31m x 8.25m. Steelwork includes galvanised braced frames with columns and rafters, purlins and side rails, and single skin cladding. |
Extension and Megadoor for KLM Hangar, Norwich


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KLM UK Engineering specialises in the maintenance, repair and overhaul of aircraft, and has its main base at Norwich International Airport.
Due to existing and new contracts, as well as the expansion of companies like TNT Airways, KLM were in need of more space. They decided to refurbish a disused hangar, which included a 10m extension of the hangar supplied and erected by REIDsteel.
The hangar door was designed and fitted by Crawford Megadoor. An advantage with the extension and the new Megadoor is that the hangar can house the new version of the 737 which is taller than the old model. The electrically operated Megadoor is split in three door leaves, separated by swing-up columns, which enables a full width of 45 m.
The two outer door leaves are 9 m high; the centre is 13 m, when fully opened. For full flexibility the door leaves can be individually opened. One row with vision panels allows daylight to illuminate the hangar interior. |
The Future - Clear
span Hangars 2km long by 100m wide?
One of the most important requirements
for a large aircraft hangar is that it should have the widest possible
door opening so as to be able to accommodate the biggest aircraft flying
or a mixture of many types, large or small, whose comings and goings
will not be restricted by widths of door openings, or by having to
manoeuvre past other aircraft.
After many years of research we have now
designed a hangar whose clear doorway opening can be the entire width of
the hangar, whatever its span. For instance, an entrance could be 100
metres or 500 metres, or more without intermediate support columns. This
is achieved with a special steel structure and frontal lattice beam.
The design places the highest part of the
hangar just where it needs to be - at the front - to accommodate the
tail section inside the hangar, without the need for a special tailgate
door.
The electrically controlled individually
operated doors roll on bottom rails. At the top, vertical rollers
operate within precision made guide channels, so that any single door or
number of doors can be moved to any part of the ground track and if
necessary onto outriggers.
The design allows large areas of workshop
and office space at the rear inside the hangar, where the wings do not
intrude. Foundations are reduced to a minimum.

For Instant Designs of Complete Hangars
including Hangar Doors, visit www.aircraft-hangars.com.
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Overseas
Agents with good contacts in Construction needed in some
territories. |
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